The intelligent loading system is an automated logistics equipment integrating automatic control, AI visual recognition, LiDAR sensing, Internet of Things (IoT), and big data scheduling. It is mainly designed to replace traditional manual loading operations.

    The system realizes full-process unmanned loading, including vehicle identification, positioning, automatic feeding, intelligent stacking, quantitative weighing, data recording and vehicle release. It effectively solves the pain points of traditional loading operations such as heavy labor dependence, low efficiency, severe dust pollution, inaccurate weighing, manual cheating and operational safety hazards, serving as a core supporting system for smart factories, smart mines and intelligent warehouses.

    Tianjin G-TEK SENSOR, a Chinese LiDAR product and solution provider, offers vehicle identification & positioning solutions for intelligent loading systems built upon 2D laser scanning  technology.

Solution for Carriage Dimension Detection System

The automatic carriage dimension measuring equipment integrates horizontal and vertical dual LiDAR modules. The horizontal LiDAR performs layered slice scanning on moving vehicles, while the vertical LiDAR collects position coordinate data synchronously. Precise splicing and fusion of all slice data are implemented to reconstruct a complete high-precision 3D point cloud model of the vehicle. The built-in calculation algorithm of supporting software then carries out analysis and computation to accurately output the full set of outer dimension data including carriage length, width and height.

01 Dynamic High-precision Measurement: No vehicle stop required. It accurately measures carriage dimensions of moving vehicles and provides basic data support for loading planning.

02 Integrated Design: The unit integrates horizontal and vertical dual LiDAR modules as a whole. It features a simple and elegant appearance with fast assembly, disassembly and efficient deployment.

03 Multi-mode Transmission: Supports multiple transmission modes such as Ethernet and serial port for flexible customer selection.

04 Filtering Algorithm: Built-in noise filtering algorithm to effectively reduce interference caused by rain, snow, fog, dust and other conditions.

05 Heating Module: Equipped with internal self-heating module, enabling stable 24/7 operation in low-temperature environments.

Carriage Positioning Solution

The carriage positioning equipment integrates one vertical LiDAR module. The vertical LiDAR collects position coordinate data in real time, enabling real-time capture and positioning of the rear tailgate of the carriage. It provides accurate spatial data support for discharge point planning, uniform material distribution, spillage prevention and collision avoidance.

01 Precise Carriage Positioning: Precisely locates the carriage rear tailgate and suppresses interference from stiffeners and other features.

02 Multi-condition Adaptation: Supports stable detection under complex driving scenarios including temporary stop, reversing and variable speed travel.

03 Dust Removal Module: Built-in dust removal module to clean dust accumulated on the lens cover and avoid measurement interference caused by dust adhesion.

04 Filtering Algorithm: Built-in noise filtering algorithm to effectively reduce interference from rain, snow, fog, dust and other environmental factors.

05 Heating Module: Equipped with internal self-heating module for stable 24/7 operation in low-temperature environments.

Carriage Ending Calibration Solution

The carriage ending equipment integrates a measuring light curtain module. The measuring light curtain detects and locates the tail position of the carriage. Once it identifies that the carriage tail has completely left the discharge area, the equipment automatically stops material feeding to prevent material spillage at the source.

01 Precise Carriage Positioning: Accurately detects the departure status of the carriage tail and provides basic data support for material shutoff.

02 Strong Environmental Adaptability: Compared with LiDAR, it is less susceptible to interference from dust, fiber fragments, water mist and maintains stable and reliable performance.

03 Timely Material Shutoff: Fast response with 9.1ms response time to cut off material supply promptly and greatly reduce overflow at the tail section.

04 Filtering Algorithm: Built-in noise filtering algorithm to effectively suppress false triggers caused by splashing bulk materials.

    G-TEK Sensor  intelligent loading sensing solution truly realizes unattended operation, dynamic high precision, full-process leakage prevention, and all-weather stable work. It helps enterprises reduce costs and improve efficiency, minimize material loss, eliminate potential safety hazards and simplify on-site management. It empowers bulk material factories to achieve intelligent, green and standardized upgrading, bringing a new experience of efficient, accurate and safe intelligent loading.